Pellet Plant 800 kg/h – Modular Intensive Production Line
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Pellet Plant 800 kg/h - Modular Intensive Production Line
The 800 kg/h pellet plant from Meelko is a modular and intensive production line designed to manufacture biomass, forage and balanced feed pellets at industrial scale. This comprehensive solution combines grinding, mixing, pelletizing, cooling and packaging equipment in a coordinated system that maximizes productive efficiency and final product quality. Its modular design allows configuration adaptation to the specific needs of each operation, offering flexibility to grow and modify the line according to market demands.
Production Line Components
The plant includes a high-capacity hammer mill that reduces raw material to the optimal granulometry for pelletizing. This mill features interchangeable screens of different diameters that allow particle size adjustment according to the type of pellet to be produced. The integrated aspiration system captures dust generated during grinding, maintaining a clean work environment and recovering fine material that is reincorporated into the production process.
The horizontal paddle mixer guarantees perfect homogenization of ingredients before pelletizing. With capacity dimensioned to continuously feed the pelletizer without interruptions, this equipment allows controlled addition of liquids such as molasses, vegetable oils or water to achieve the optimal moisture level. The programmable mixing time ensures uniform distribution of all formulation components in each processed batch throughout the production cycle.
High Capacity Pelletizer
The heart of the plant is an industrial pelletizer with a nominal capacity of 800 kilograms per hour, equipped with a high-performance die and compression rollers manufactured from wear-resistant alloy steel. The steam conditioning system prior to pelletizing improves starch gelatinization and facilitates material compression, producing harder and more durable pellets with lower energy consumption per ton produced during each operational shift.
The pelletizer features a high-power, energy-efficient motor that provides the necessary torque to maintain stable production during extended work shifts. The electronic control system allows real-time monitoring and adjustment of production parameters, including feed rate, conditioning temperature, roller pressure and main motor amperage to optimize pellet quality for different formulations and materials.
Cooling System
The counterflow cooler reduces the temperature of freshly formed pellets gradually and in a controlled manner, extracting heat and residual moisture using ambient air. This process is fundamental to guarantee the hardness and dimensional stability of the finished pellet, preventing it from crumbling during storage and transportation. The cooler capacity is dimensioned to process the continuous pellet flow without creating bottlenecks in the production line.
The cooler aspiration system recirculates captured fine particles back to the pelletizing process, eliminating waste and maximizing raw material yield. Cyclone separators guarantee efficient particle recovery without contaminating ambient air, complying with environmental regulations applicable to food and biomass processing plants operating in commercial and industrial zones.
Packaging and Quality Control
The line includes an automatic or semi-automatic packaging system that bags pellets in different presentations, from five-kilogram bags for retail market to fifty-kilogram sacks for industrial distribution. The integrated scale guarantees weight precision in each package, and the stitching or sealing system ensures an airtight closure that protects the product during storage and transportation to final customers.
The quality control laboratory integrated into the plant allows quick testing of durability, density, moisture and size of produced pellets, ensuring that each batch meets the commercial and nutritional specifications required by end customers and regulatory standards of the target market for both domestic and international sales.
Versatile Applications
The 800 kg/h plant processes a wide variety of raw materials for different markets. In animal feeding, it produces balanced pellets for cattle, swine, poultry, equine and aquaculture with specific nutritional formulations for each species. In the energy sector, it manufactures biomass pellets from sawdust, wood shavings, rice husks, bagasse and other agricultural and forestry residues with high calorific value for use as renewable fuel.
In the forage sector, the plant processes alfalfa, grass, hay and forage blends to produce compact pellets that facilitate storage, transportation and feed rationing for livestock. The line versatility allows quick changeover between different formulations and product types, maximizing equipment utilization throughout the entire year across multiple production seasons.
Efficiency and Return on Investment
The Meelko 800 kg/h pellet plant offers an exceptional ratio between productive capacity and investment cost. Its modular design allows starting with a basic configuration and adding complementary equipment as demand grows, distributing the investment over time. Meelko technical support includes installation assistance, operator training and a preventive maintenance program that maximizes equipment availability and extends the useful life of all production line components for long-term operational success.
Technical Specifications
Applications:
This product is ideal for a wide range of industrial applications, including:
• Material processing
• Industrial production
• Manufacturing operations
• Automation systems
• Construction projects
Warranty and Support
All our products include complete warranty and specialized technical support. Our team is available to help you with any consultation or maintenance need.
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General Information
| Product Name | : | Pellet Plant 800 kg/h |
| Price | : | $150,000.00 |
| Subcategory | : | Plants |
| Category | : | Pellet Mills |
Technical Specifications
| Power | : | 100 kW |
| Capacity | : | 800 kg/hr |
| Dimensions | : | 5000*4500*6500 mm |
| Weight | : | 15 ton |
| Humidity | : | 17% |
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