Pellet Plant 5000 kg/h – High-Capacity Industrial Production with Dual MKRD508C-W Line
Details:
Pellet Plant 5000 kg/h – Dual MKRD508C-W Line for Large-Scale Industrial Production
The Meelko Pellet Plant 5000 kg/h is the ultimate industrial solution for companies requiring large-scale, continuous pellet production of biomass, animal feed, or composite materials. With an output of up to 5000 kilograms per hour, this dual-line system powered by two MKRD508C-W pellet mills delivers the throughput, reliability, and automation needed for demanding industrial environments operating around the clock.
Dual-Line Configuration and System Architecture
At the heart of this plant are two industrial MKRD508C-W pellet mills running in parallel to achieve the full 5000 kg/h capacity. This dual-line design not only doubles output compared to the 3000 kg/h plant but also provides operational redundancy: if one line requires maintenance, the other continues running at 50% capacity, ensuring uninterrupted production. Each pellet mill features high-alloy steel rollers and dies that are resistant to wear and quick to replace, minimizing downtime during scheduled maintenance cycles.
Fully Integrated Process: From Raw Material to Finished Product
The plant integrates every stage of the pelletizing process into a continuous, automated flow. Raw material enters through a variable-speed screw feeder that doses the material into a steam conditioner. Inside the conditioner, saturated steam and water are applied in precise ratios to bring the material to the optimal temperature and moisture for compression — typically 14–17% moisture and 70–85°C. This conditioning step is critical for producing high-density pellets with excellent mechanical durability.
After conditioning, the material passes into the MKRD508C-W pellet mills, where it is compressed through perforated dies with configurable hole diameters (4, 6, 8, or 10 mm) depending on the application. Extruded pellets are cut to the desired length by adjustable blades and conveyed by a pneumatic transport system to a counter-flow cooler. The cooler reduces pellet temperature from approximately 80°C to within 5–8°C above ambient, ensuring structural stability during storage and transport.
Screening, Bagging, and Centralized Control
After cooling, pellets pass through a vibrating screen that separates fines and broken pellets, which are returned to the process for re-pelletizing. Conforming product advances to an automatic bagging station where it can be packaged in 15–50 kg bags or directed to bulk storage silos. The entire process is monitored from a central PLC control panel that records real-time data on production parameters, electrical consumption, steam flow, and process alarms — enabling dynamic adjustments without halting production.
Industrial Applications and Target Sectors
The Pellet Plant 5000 kg/h is engineered for multiple industrial sectors. In the biomass and renewable energy sector, it produces wood pellets certified to ENplus A1, A2, or B standards for residential heating, industrial boilers, or co-generation. In the animal feed industry, it manufactures complete pelleted feeds for poultry, swine, ruminants, fish, and companion animals with customized formulations. It is also used for producing alfalfa pellets, straw pellets, sunflower husk pellets, and other agro-industrial by-products that would otherwise be discarded.
Raw Material Preparation
To achieve maximum plant performance, raw material must be properly prepared before entering the pelletizing system. Ideal moisture content ranges from 12–18%, depending on the material. If incoming material has excess moisture, a rotary or belt dryer upstream of the plant is recommended. Particle size must be uniform and not exceed 5 mm in diameter, so a hammer mill or shredder may be required in the pre-treatment line. Meelko offers these complementary equipment solutions and can design a complete pre-treatment line tailored to each customer's specific feedstock and production requirements.
Advantages Over Single-Line High-Capacity Solutions
Compared to a single-line plant of equivalent capacity, the dual-line configuration of the 5000 kg/h plant offers significant advantages in terms of reliability and maintainability. By distributing the load between two machines, individual wear on each pellet mill is reduced, extending the service life of dies and rollers. Additionally, investing in two lower-power units is often more efficient in terms of specific energy consumption (kWh/ton) than a single high-power machine running at its operational limit. The plant also offers greater flexibility: it is possible to run only one line for lower-volume orders or during planned maintenance windows.
Installation Planning and Infrastructure Requirements
Installing the Pellet Plant 5000 kg/h requires an industrial facility with a minimum floor area of 800 m² and a clear height of at least 6 meters to accommodate the counter-flow cooler and storage silos. The electrical connection must be three-phase at 380–440 V with an installed capacity of at least 350 kW. The steam generation system, required for the conditioner, needs a boiler capable of supplying 800–1200 kg/h of steam at 4–6 bar. Meelko provides full technical support for installation planning, including layout review, structural load calculations, and coordination with local assembly teams.
Initial Run-In and Commissioning
During the first 200 hours of operation, a progressive run-in is recommended, starting at 60% of nominal capacity and gradually increasing to 100%. During this period, it is essential to monitor pellet mill bearing temperatures, die differential pressure, and main motor electrical consumption. Any deviation from design parameters should be investigated before scaling up production. Meelko offers on-site commissioning services with specialized technicians, as well as operator training programs, to ensure maximum return on investment from the very first day of production.
Technical Specifications
Applications:
This product is ideal for a wide range of industrial applications, including:
• Material processing
• Industrial production
• Manufacturing operations
• Automation systems
• Construction projects
Warranty and Support
All our products include complete warranty and specialized technical support. Our team is available to help you with any consultation or maintenance need.
General Information
| Product Name | : | Pellet Plant 5000 kg/h |
| Price | : | $350,000.00 |
| Subcategory | : | Plants |
| Category | : | Pellet Mills |
Technical Specifications
| Power | : | 140 kW |
| Capacity | : | 5 ton/hr |
| Weight | : | 30 ton |
| Humidity | : | 20% |
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