Name: Pellet Plant 1000 kg/h – Efficient Industrial Production with Meelko MKRD420C-W Ring Die Pellet Mill
Brand: Meelko
Price: 180000 USD
Availability: InStock

Pellet Plant 1000 kg/h – Efficient Industrial Production with Meelko MKRD420C-W Ring Die Pellet Mill

Meelko pellet plant with 1000 kilogram per hour capacity equipped with MKRD420C-W ring die pellet mill. Complete industrial production line for animal feed, biomass and high-density forage featuring integrated mixer, cooler and screening system for professional operations.

Details:

The 1000 kilogram per hour pellet plant from Meelko is a complete industrial production line designed for manufacturers seeking to make the definitive leap from semi-industrial operations to professional high-performance production. This plant integrates all the equipment necessary to transform raw materials into commercial-quality pellets, from material reception and conditioning through to cooling and classification of the finished product. The heart of the line is the MKRD420C-W ring die pellet mill, renowned for its superior production capacity and the excellent quality of pellets it generates for animal feed, energy biomass, and high-density compacted forage applications.

The MKRD420C-W ring die pellet mill forming the core of this plant operates through a continuous compression principle where internal rollers force conditioned material through the holes of the rotating cylindrical die. This ring die design offers significant advantages over flat die systems for production at this scale, including a greater effective pelletizing area, more uniform distribution of working pressure, and extended service life of wear components. The main motor of the pellet mill provides the necessary power to maintain constant production of 1000 kilograms per hour even when processing materials with varying moisture levels and granulometric composition.

The premixing and conditioning system of the plant includes a high-efficiency horizontal mixer that guarantees perfect homogeneity of raw materials before entering the pelletizing process. The mixer incorporates adjustable stainless steel paddles that provide an intensive mixing pattern capable of uniformly integrating dry ingredients, liquids, and additives in reduced cycle times. Connected to the mixer, the steam conditioner adds controlled moisture and heat to the material, activating the starches and natural binders present in the raw materials, which significantly improves pellet cohesion and reduces energy consumption during compression in the pellet mill.

The plant feeding system uses a variable-speed dosing screw that precisely regulates material flow toward the pellet mill, ensuring a constant and optimal load that maximizes both productivity and the quality of the pellet produced. This precise feed control prevents load fluctuations that can cause variations in pellet density and dimensions, guaranteeing a consistent final product that meets the most demanding commercial specifications. The system includes level sensors and overload protections that automate flow regulation and protect the pellet mill against adverse operating conditions.

The counterflow cooler integrated into the plant reduces the temperature and moisture of freshly produced pellets to safe levels for prolonged storage. Pellets exit the pellet mill at elevated temperatures and with moisture content higher than ideal for storage, and the counterflow cooler uses an ambient air stream flowing opposite to pellet movement to extract excess heat and moisture gradually and uniformly. This controlled cooling process prevents condensation and mold development during storage, preserving the nutritional integrity of animal feed and the energy properties of biomass pellets.

The screening and classification system separates finished pellets from fine material and oversized particles that do not meet required size specifications. High-efficiency vibrating screens classify the product into three fractions: correctly sized pellets that advance to the bagging system or bulk storage, fine particles that are automatically recirculated to the mixer for reprocessing, and occasional oversized agglomerations that are diverted to a reduction mill before being reincorporated into the process. This automated classification maximizes material utilization and ensures that only first-quality product reaches the end customer.

The plant support structure is designed to facilitate efficient installation and operation in industrial spaces of different configurations. Equipment is mounted on a modular metal frame that can be adapted to existing industrial buildings or installed in open spaces with protective covering. The screw conveyors and bucket elevators connecting the different equipment in the line are dimensioned to handle the required material flow with ample capacity margins, eliminating bottlenecks and ensuring continuous and smooth operation of the entire production line.

The centralized control panel of the plant allows the operator to monitor and adjust all critical process parameters from a single location. Operating variables including temperatures, feed rates, pellet mill pressure, and cooler conditions are displayed in real time, allowing immediate optimizations that maximize productivity and product quality. The control system includes alarms and automatic protections that respond to abnormal conditions, safely stopping affected equipment to prevent damage and facilitating rapid identification of the problem cause to minimize downtime.

Applications for this 1000 kilogram per hour pellet plant span multiple industrial sectors. In animal feed production, the plant efficiently processes formulations for poultry, swine, cattle, aquaculture, and pets, producing pellets with the nutritional density and physical characteristics required by each species. In the energy biomass sector, the plant transforms forestry, agricultural, and industrial waste into high energy density fuel pellets that represent a renewable and sustainable alternative to fossil fuels. For compacted forage production, the plant pelletizes hay, alfalfa, and forage blends into a convenient format for efficient storage and transportation.

Meelko provides comprehensive support for the acquisition, installation, and operation of the 1000 kilogram per hour pellet plant. The Meelko engineering team collaborates with each client to design the optimal plant configuration according to their specific production requirements, available space, and raw material type. After-sales service includes operational staff training, remote and on-site technical assistance, preventive maintenance programs, and guaranteed availability of original spare parts. Meelko international shipping logistics ensure delivery of the complete equipment to destinations in Latin America, North America, Europe, Africa, and Asia with complete customs documentation and real-time shipment tracking.

Technical Specifications

Power 120 kW

Capacity 1 ton/hr

Weight 8 ton

Humidity 20%

Applications:

This product is ideal for a wide range of industrial applications, including:

• Material processing
• Industrial production
• Manufacturing operations
• Automation systems
• Construction projects

Warranty and Support

All our products include complete warranty and specialized technical support. Our team is available to help you with any consultation or maintenance need.