Name: Pellet Plant 1500 kg/h – Expandable Semi-Industrial Line by Meelko
Brand: Meelko
Price: 120000 USD
Availability: InStock

Pellet Plant 1500 kg/h – Expandable Semi-Industrial Line by Meelko

Meelko 1500 kilogram per hour pellet plant with high-capacity ring die pellet mill. Expandable semi-industrial line ideal for professional production of animal feed pellets, energy biomass and compacted forage featuring mixing, cooling and screening equipment integrated.

Details:

The Meelko 1500 kilogram per hour pellet plant is designed for producers ready to make the definitive leap from artisanal scale to professional semi-industrial production. This complete production line integrates all necessary equipment to transform raw materials into high commercial-quality pellets, from initial ingredient preparation and mixing through to cooling and classification of the finished product. The high-capacity ring die pellet mill forming the core of this plant provides the compression force and production consistency necessary to achieve 1500 kilograms per hour with superior pellet quality that meets the most demanding standards in the animal feed, biomass, and compacted forage markets.

The heart of the plant is the high-efficiency ring die pellet mill specifically selected for this 1500 kg/h configuration. This type of pellet mill operates through the continuous compression principle between internal rollers and the rotating cylindrical die, producing pellets of uniform diameter and high density at sustained production rates. The high-quality ring die is manufactured from specially heat-treated alloy steel providing extended service life even under intensive production conditions. The compression rollers have an optimized geometry that maximizes compaction efficiency while minimizing energy consumption per ton of pellet produced.

The plant premixing system includes a high-capacity horizontal mixer that processes formulation ingredients before they enter the pelletizing process. Mixture homogeneity is fundamental to guaranteeing nutritional uniformity in each produced pellet, especially in animal feed formulations where uniform distribution of vitamins, minerals, and additives is critical for animal health. The mixer works in programmable cycles synchronized with pellet mill production speed, guaranteeing a continuous flow of perfectly homogeneous material toward the compression chamber.

The steam conditioner integrated into the line adds controlled moisture and heat to the material before pelletizing, activating the starches and natural binders present in raw materials. This conditioning process significantly improves pellet cohesion, reduces wear on the pellet mill die and rollers, and decreases total system energy consumption. The temperature and moisture level of conditioned material are precisely controlled by sensors and automatic valves that guarantee optimal processing conditions regardless of variations in raw material moisture content.

The counterflow cooling system reduces the temperature and moisture of freshly produced pellets to levels suitable for safe long-term storage. Pellets exit the pellet mill at temperatures that can exceed 80 degrees Celsius with moisture content above optimal storage levels, and the counterflow cooler uses an ambient air stream flowing counter-currently to efficiently extract excess heat and moisture without damaging pellet structure. Residence time in the cooler is automatically adjusted based on outlet temperature and moisture readings to ensure pellets always meet specifications before passing to the classification stage.

The vibrating classification screens separate finished pellets from fine material and irregular particles not meeting required size specifications. Fines and rejects are automatically recirculated back to the mixing process for reprocessing, maximizing raw material utilization and minimizing process waste. Classified and approved material is directed toward the bagging system or bulk storage according to each plant's specific configuration, completing the production cycle efficiently and continuously.

The expandability of the line is one of its most valued characteristics for operators planning future business growth. The modular architecture allows adding equipment such as raw material storage silos, automated dosing systems for liquid and solid micro-ingredients, automatic bagging equipment, and advanced control systems without replacing already installed basic infrastructure. This scalability protects the initial investment and allows adapting productive capacity to market demand evolution gradually and economically efficiently.

The centralized control panel of the 1500 kg/h plant provides the operator with a complete view of all line equipment status from a single location. Critical parameters such as conditioner temperature, pellet mill speed, cooler outlet temperature, and screening performance are displayed in real time on easy-to-read screens. Automatic alarms notify the operator when any parameter deviates from established optimal ranges, allowing immediate corrections before problems affect product quality or cause equipment damage.

Applications of the 1500 kg/h pellet plant span multiple productive sectors. In the animal nutrition sector, the plant efficiently produces balanced feed for poultry, swine, cattle, sheep, aquaculture, and pets in different formulations and pellet sizes. In the energy sector, it transforms forestry, agricultural, and industrial waste into biomass pellets with high energy density for use in boilers and heating systems. For the livestock sector, it pelletizes forages such as alfalfa, hay, and forage blends into convenient formats for efficient storage and transportation.

Meelko offers the 1500 kg/h pellet plant with a comprehensive service including custom engineering, supervised installation, operational staff training, and after-sales technical support. The Meelko engineering team works with each client to design the optimal plant configuration considering raw material type, product formulations to produce, available space, and short and long-term production objectives. Continuous availability of original spare parts and access to specialized technical assistance guarantee the plant maintains optimal performance throughout its productive service life.

Technical Specifications

Power 120 kW

Capacity 1.5 ton/hr

Weight 15 ton

Humidity 20%

Applications:

This product is ideal for a wide range of industrial applications, including:

• Material processing
• Industrial production
• Manufacturing operations
• Automation systems
• Construction projects

Warranty and Support

All our products include complete warranty and specialized technical support. Our team is available to help you with any consultation or maintenance need.