Disc granulator MKGD-400 - 400 kgh for organic and NPK fertilizers
Details:
Disc Granulator 400 kg/h for Organic and NPK Fertilizers - MKGD-400
The MKGD-400 disc granulator with a production capacity of four hundred kilograms per hour is an industrial granulation equipment designed for forming spherical granules from powdered materials used in the fertilizer industry. This granulator uses an inclined rotating disc of one thousand millimeters in diameter providing a wide granulation surface for processing larger material volumes. The four kilowatt motor drives the disc with the necessary power to handle superior loads continuously. The equipment is ideal for producing organic fertilizers, NPK compounds, soil amendments and granulated agricultural products.
Large Diameter Disc Granulation Principle
The granulation process in the MKGD-400 is based on the wet agglomeration principle on an inclined one thousand millimeter rotating disc. The larger disc diameter compared to the MKGD-300 model provides a wider granulation zone that allows greater material residence time and more uniform granule formation. Powdered material is continuously fed onto the disc surface while the spray system distributes binding liquid. Moistened particles roll upon themselves forming nuclei that progressively grow until reaching desired size, at which point they are expelled over the disc edge toward the collection system.
1000mm Disc and Technical Specifications
The MKGD-400 granulation disc has a diameter of one thousand millimeters manufactured from wear resistant steel with special antiadhesive coating. The larger active disc surface allows processing a higher volume of powdered material per rotation cycle, reaching the nominal capacity of four hundred kilograms per hour. The disc inclination angle is adjustable to optimize the process according to specific characteristics of the processed material. Reinforced edges prevent premature material spillage and the adjustable scraper keeps the surface clean for uniform granulation.
4 kW Motor and Drive System
The four kilowatt electric motor of the MKGD-400 provides thirty three percent more power than the three hundred kilogram per hour model, necessary to maintain rotation of the larger diameter disc loaded with superior material volumes. The high strength gear transmission system reduces motor speed to optimal disc revolutions guaranteeing constant torque. Rotation speed can be adjusted for different materials and granule sizes. The system features overload protection that automatically stops operation under abnormal conditions.
Material and Formulation Versatility
The MKGD-400 granulator processes a wide variety of materials for semi-industrial scale granulated fertilizer production. Organic fertilizers based on compost, processed manure, vermicompost and animal origin meals are efficiently granulated. NPK compound fertilizers combining nitrogen, phosphorus and potassium are formed into uniform granules with homogeneous nutrient distribution. Calcareous amendments, granular foliar fertilizers, encapsulated micronutrients and granular biostimulants can also be produced with appropriate process adjustments.
Precise Granule Size Control
Control of granule size produced by the MKGD-400 is achieved through simultaneous adjustment of several operating parameters. The rotation speed of the one thousand millimeter disc affects centrifugal force on forming granules. The inclination angle determines material residence time. Binding liquid flow rate controls growth speed. Feed rate influences availability of fine particles for nuclei growth. The larger disc surface allows wider adjustment ranges that facilitate production of granules in specific sizes according to market demands.
Optimized Spray System
The MKGD-400 spray system features multiple nozzles strategically positioned over the larger diameter disc to ensure uniform binding liquid distribution across the entire active granulation surface. Flow rate can be precisely regulated through individual control valves for each nozzle, allowing fine moisture adjustments in different disc zones. Binders used include water, humic acid solutions, diluted molasses, lignosulfonate solutions and other binding agents compatible with the produced fertilizer formulation.
Maintenance and Industrial Operation
Maintenance of the MKGD-400 granulator includes regular cleaning of the one thousand millimeter disc after each production session. The scraper must be periodically adjusted to maintain effectiveness. Spray nozzles require frequent cleaning to avoid blockages. Disc shaft bearings need lubrication according to the established schedule. Inspection of the disc antiadhesive coating allows detection of worn areas requiring renewal. The higher production capacity of the MKGD-400 positions it as the preferred option for operations seeking to scale up granulated fertilizer production while maintaining product quality and uniformity.
Technical Specifications
Applications:
This product is ideal for a wide range of industrial applications, including:
• Material processing
• Industrial production
• Manufacturing operations
• Automation systems
• Construction projects
Warranty and Support
All our products include complete warranty and specialized technical support. Our team is available to help you with any consultation or maintenance need.
General Information
| Product Name | : | Disc granulator 400 kgh |
| Price | : | $5,100.00 |
| Subcategory | : | Disc granulators |
| Category | : | Fertilizers |
Technical Specifications
| Power | : | 4 kW |
| Capacity | : | 400 kg/hr |
| Dimensions | : | 1400x1000x1500 mm |
| Weight | : | 380 kg |
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