Disc granulator MKGD-2000 - 2000 kgh for organic and NPK fertilizers
Details:
The Meelko MKGD-2000 disc granulator is a high-capacity industrial equipment designed for the mass production of uniform granules from organic fertilizers, NPK compounds, chemical materials, and various powdered raw materials. With a processing capacity of up to 2000 kilograms per hour and a disc diameter of 2500 millimeters powered by an 18.5 kilowatt motor, this granulator represents the most robust solution in the Meelko product line for large-scale fertilizer production plants requiring high continuous production volumes throughout demanding operational schedules.
The operating principle of the disc granulator is based on the controlled rotation of an inclined disc that allows progressive granule formation through the gradual addition of binding liquid onto the powdered material distributed across the disc surface. As the disc rotates, particles adhere to each other forming nuclei that grow until reaching the desired size through successive material layering. The adjustable inclination angle and variable rotation speed allow precise control of the final granule size, typically between 2 and 6 millimeters depending on specific product requirements.
The 18.5 kilowatt electric motor provides the necessary power to maintain constant and uniform rotation of the 2500 millimeter disc under full load conditions during extended production cycles. This motor has been sized to operate with optimal energy efficiency, minimizing electrical consumption per ton of processed product and reducing the overall operational costs of the production plant. The transmission system utilizes a helical gear speed reducer that guarantees smooth and vibration-free operation throughout all production shifts.
The granulator structure is manufactured from high-strength steel with an anticorrosive finish that protects the equipment against chemical agents present in the fertilizers and raw materials processed on a daily basis. The 2500 millimeter granulating disc is lined with materials resistant to abrasion and corrosion, significantly extending its useful life even when working with chemically aggressive compounds over extended periods of continuous operation. The disc edges are designed with optimized height that retains material without obstructing the discharge of formed granules.
The feeding system of the MKGD-2000 allows controlled dosing of both the powdered material and the binding liquid, which are critical factors for obtaining uniform and high-quality granules consistently in each production batch. The position and angle of the feeding points can be adjusted to optimize material distribution across the disc surface, ensuring homogeneous granule formation throughout the entire available working area. The spraying system uses special nozzles for fine and uniform distribution of the binder across the material bed.
Primary applications of the MKGD-2000 include the production of granulated organic fertilizers from compost, processed manure, guano, and other nutrient-rich organic materials for sustainable agriculture practices worldwide. It is also widely used in the manufacture of compound NPK fertilizers where a homogeneous mixture of nitrogen, phosphorus, and potassium is required in each individual granule for balanced crop nutrition. The equipment can additionally process materials such as bentonite, kaolin, lime, and other minerals requiring granulation for easier handling and application.
Particle size control is an outstanding advantage of the disc granulator compared to other granulation systems available on the current market. By adjusting the disc rotation speed, inclination angle, dry material feed rate, and amount of binding liquid applied, the operator can control with great precision the average diameter of granules produced during each batch. This flexibility allows different product specifications to be manufactured on the same equipment by modifying only the operational parameters without requiring any mechanical component changes.
Maintenance of the MKGD-2000 is straightforward and economical thanks to its open design allowing easy access to all main components for inspection and regular servicing. Visual inspection of the disc, cleaning between production batches, and periodic lubrication of bearings and transmission mechanisms are the primary preventive maintenance tasks required for reliable operation. The modular design facilitates rapid replacement of wear parts such as the disc lining and spray nozzles, minimizing downtime between production runs.
Meelko provides comprehensive technical advice for the installation, calibration, and commissioning of the MKGD-2000 granulator, ensuring each customer obtains maximum return on their investment from the very first day of operation at their production facility. The Meelko engineering team assists in selecting optimal operational parameters according to the type of raw material to be processed, guaranteeing consistent results and granule production meeting the specifications required by each target market and final application.
Technical Specifications
Applications:
This product is ideal for a wide range of industrial applications, including:
• Material processing
• Industrial production
• Manufacturing operations
• Automation systems
• Construction projects
Warranty and Support
All our products include complete warranty and specialized technical support. Our team is available to help you with any consultation or maintenance need.
Popular Tags
General Information
| Product Name | : | Disc granulator 2000 kgh |
| Price | : | $22,500.00 |
| Subcategory | : | Disc granulators |
| Category | : | Fertilizers |
Technical Specifications
| Power | : | 18.5 kW |
| Capacity | : | 2000 kg/hr |
| Dimensions | : | 3000x2500x2500 mm |
| Weight | : | 1600 kg |
Share this product
Share this product with your network and help others discover quality industrial machinery.
Inquiry about this product
Are you interested in this product? Complete the form and our team will contact you.
Message sent!
Thank you for contacting us. We will respond soon.
