Disc granulator MKGD-1200 - 1200 kgh for organic and NPK fertilizers
Details:
The Meelko MKGD-1200 disc granulator is a high-capacity industrial equipment designed for the efficient production of uniform granules from organic fertilizers, NPK compounds, chemical materials, and various powdered raw materials. With a processing capacity of up to 1200 kilograms per hour and a disc diameter of 2000 millimeters, this granulator represents a robust and reliable solution for fertilizer production plants seeking to maximize their productive output while maintaining high quality standards in the final product delivered to agricultural markets.
The operating principle of the disc granulator is based on the controlled rotation of an inclined disc that allows the progressive formation of granules through the gradual addition of binding liquid onto the powdered material bed. As the disc rotates, particles adhere to each other forming nuclei that grow until they reach the desired size through successive layering of material. The adjustable inclination angle of the disc and the variable rotation speed allow precise control of the final granule size, typically between 2 and 5 millimeters depending on the specific product requirements established by each customer.
The 15 kilowatt electric motor driving the MKGD-1200 provides the necessary power to maintain constant and uniform disc rotation under full load conditions throughout extended production runs. This motor has been sized to operate with optimal energy efficiency during prolonged work shifts, minimizing electrical consumption per ton of processed product and reducing overall operational costs. The transmission system utilizes a helical gear speed reducer that guarantees smooth, quiet, and vibration-free operation that could otherwise negatively affect the quality of the granules being formed on the disc surface.
The granulator structure is manufactured from high-strength steel with an anticorrosive finish that protects the equipment against the chemical agents present in the fertilizers and raw materials being processed during daily operations. The granulating disc is lined with materials resistant to abrasion and corrosion, significantly extending its useful life even when working with chemically aggressive compounds over extended periods. The disc edges are designed with an optimized height that retains material during the granulation process without obstructing the natural discharge of already formed granules from the working surface.
The feeding system of the MKGD-1200 allows controlled dosing of both the powdered material and the binding liquid, which are critical factors for obtaining uniform and high-quality granules consistently. The position and angle of the feeding points can be adjusted to optimize material distribution across the disc surface, ensuring homogeneous granule formation throughout the entire working area. The liquid spraying system uses special nozzles that provide fine and uniform distribution of the binder over the material bed for optimal agglomeration results.
Primary applications of the MKGD-1200 granulator include the production of granulated organic fertilizers from compost, processed manure, guano, and other nutrient-rich organic materials used in sustainable agriculture. It is also widely used in the manufacture of compound NPK fertilizers, where a homogeneous mixture of nitrogen, phosphorus, and potassium is required in each individual granule for balanced crop nutrition. Additionally, the equipment can process materials such as bentonite, kaolin, lime, and other minerals that require granulation to facilitate their handling, storage, and subsequent application in various industrial sectors.
Particle size control is one of the most outstanding advantages of the disc granulator compared to other granulation systems available on the market today. By adjusting the disc rotation speed, the inclination angle, the dry material feed rate, and the amount of binding liquid applied, the operator can control with great precision the average diameter of the granules produced during each production batch. This flexibility allows different product specifications to be manufactured on the same equipment simply by modifying the operational parameters without the need to change any mechanical components.
Maintenance of the MKGD-1200 is straightforward and economical thanks to its open design that allows easy access to all main components for inspection and servicing. Visual inspection of the disc surface, cleaning of the equipment between production batches, and periodic lubrication of bearings and transmission mechanisms are the primary preventive maintenance tasks required for reliable operation. The modular design facilitates rapid replacement of wear parts such as the disc lining and spray nozzles, minimizing non-productive downtime and keeping the equipment in optimal operating condition.
Meelko provides comprehensive technical advice for the installation, calibration, and commissioning of the MKGD-1200 granulator, ensuring that each customer obtains maximum return on their investment from the very first day of operation. The Meelko engineering team can assist in selecting optimal operational parameters according to the type of raw material to be processed, guaranteeing consistent results and granule production that meets the specifications required by each target market and end-use application.
Technical Specifications
Applications:
This product is ideal for a wide range of industrial applications, including:
• Material processing
• Industrial production
• Manufacturing operations
• Automation systems
• Construction projects
Warranty and Support
All our products include complete warranty and specialized technical support. Our team is available to help you with any consultation or maintenance need.
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General Information
| Product Name | : | Disc granulator 1200 kgh |
| Price | : | $15,800.00 |
| Subcategory | : | Disc granulators |
| Category | : | Fertilizers |
Technical Specifications
| Power | : | 15 kW |
| Capacity | : | 1200 kg/hr |
| Dimensions | : | 2500x2000x2200 mm |
| Weight | : | 1100 kg |
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