3 Ton/h Bucket Elevator for grains and cereals
Details:
Bucket Elevator 3 Tons per Hour for Grains and Cereals - MKNR-3TG
The MKNR-3TG bucket elevator with a capacity of three tons per hour is an industrial vertical elevator designed to transport grains, cereals and granulated materials from lower level to elevated points in agroindustrial processing plants. This equipment efficiently moves corn, wheat, sorghum, barley, rice, oats, oilseeds and animal feed through a system of buckets mounted on a belt or chain that travels a closed vertical circuit. Its continuous and reliable operation makes it an indispensable component of production lines requiring bulk material elevation.
Bucket Elevation System
The operating principle of the MKNR-3TG bucket elevator is based on a series of buckets manufactured from high strength steel or polymer that are fixed at regular intervals on a conveyor belt or traction chain. At the lower section of the elevator, the buckets collect material from the feed hopper through a dredging motion. As the belt ascends through the vertical run, loaded buckets rise to the upper head of the elevator where, upon passing over the return pulley, centrifugal force and gravity cause material discharge into the outlet chute. Empty buckets descend through the return run completing the continuous elevation cycle.
Transport Capacity and Performance
With a nominal capacity of three tons per hour, the MKNR-3TG meets the elevation requirements of medium scale grain processing plants. Effective performance depends on the type of material transported, its bulk density and the degree of bucket filling. Grains such as corn and wheat with typical bulk densities easily reach the nominal capacity of the equipment. Lighter materials such as oats or ground alfalfa may require adjustments in belt speed to optimize volumetric performance. The system operates continuously during complete work shifts without the need for intermediate maintenance stops.
Construction and Main Components
The MKNR-3TG structure consists of modular metal casing sections that completely enclose the bucket circuit. The upper head houses the drive drum that propels the belt or chain along with the material discharge mechanism. The lower boot contains the tensioning drum that maintains proper belt tension and the feed hopper where material is loaded. Intermediate sections of the vertical run can be configured at different heights according to the installation elevation requirements. All joints between sections are sealed to prevent dust and material leakage.
Transported Material Versatility
The MKNR-3TG bucket elevator successfully handles a wide range of agroindustrial products. Whole grains of corn, wheat, sorghum, barley and rice are elevated without suffering mechanical damage thanks to careful bucket design and controlled operating speed. Oilseeds such as soybean, sunflower and rapeseed require buckets with smooth finish to avoid particle retention. Balanced animal feed in pellet or meal form is transported maintaining composition integrity. Milling byproducts such as bran, semolina and flours are elevated without generating particle segregation by size.
Motor and Drive System
The MKNR-3TG electric motor provides the necessary power to drive the loaded bucket belt at optimal operating speed. The speed reducer connected to the motor adjusts drive drum revolutions to achieve the linear belt speed that maximizes bucket loading and discharge efficiency. The drive system includes safety devices such as a backstop brake that prevents loaded belt slippage in case of electrical power failure. Motor overload protection detects abnormal operating conditions and automatically stops the equipment.
Safety and Equipment Protections
The MKNR-3TG incorporates multiple safety systems to protect personnel and equipment during operation. Belt speed sensors detect slippage or breakage and activate emergency shutdown. Misalignment detectors alert about belt deviations that could cause damage to the casing or buckets. Inspection doors located at strategic points allow visual review of the internal condition of the elevator without needing to stop operation. Ventilation grilles prevent accumulation of explosive dust inside the casing.
Preventive and Corrective Maintenance
The MKNR-3TG maintenance program covers periodic inspections of critical equipment components. Belt tension must be regularly checked and adjusted using the lower boot tensioning mechanism. Buckets must be inspected for deformations, cracks or loose fastening bolts that could cause detachment. Drive drum and tensioning drum bearings require lubrication according to manufacturer specifications. The conveyor belt must be reviewed for wear, excessive elongation or edge damage that may compromise its structural integrity and proper bucket attachment.
Technical Specifications
Applications:
This product is ideal for the following industrial applications:
Warranty and Support
All our products include complete warranty and specialized technical support. Our team is available to help you with any consultation or maintenance need.
General Information
| Product Name | : | Bucket elevator 3 ton/h for grains and cereals - MKNR-3TG |
| Price | : | $3,200.00 |
| Subcategory | : | Bucket Elevators for Grains and Feed |
| Category | : | Bucket Elevator |
Technical Specifications
| Capacity | : | 3 ton/hr |
| Dimensions | : | Altura 6m (hasta 12m) x 300x300 mm mm |
| Weight | : | 180 kg |
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