360 mm Electric Wood Pellet Machine – MKFD360C (Industrial Biomass)
Details:
360mm Electric Pellet Machine for Wood Pellets - MKFD360C Industrial Biomass
The MKFD360C pellet machine with a three hundred sixty millimeter flat die and a twenty two kilowatt electric motor is a high performance industrial equipment designed to transform wood residues and dry biomass into compact high energy density pellets. This equipment processes sawdust, wood shavings, carpentry waste, rice husks, sugarcane bagasse, agricultural residues and other lignocellulosic materials to produce fuel pellets used in heating systems, industrial boilers and renewable energy generation plants. The robust construction of the MKFD360C guarantees continuous operation in demanding industrial environments.
Flat Die Pelletizing Technology
The MKFD360C pelletizing system uses a horizontal flat die with calibrated holes through which material is forced by the action of compression rollers rotating on its surface. Fed material is uniformly distributed over the die and compressed at high pressure within the holes where it acquires the characteristic cylindrical pellet shape. Friction generated during material passage through the holes produces heat that activates the natural lignin contained in wood, functioning as a natural binder that maintains pellet cohesion without the need for external additives. An adjustable blade system cuts pellets to desired length as they emerge from the lower face of the die.
Electric Motor and Processing Power
The twenty two kilowatt electric motor of the MKFD360C provides the necessary power to compress dense materials such as wood at the pressures required to produce high quality pellets. The high strength gear transmission efficiently transfers motor power to compression rollers maintaining constant torque even under maximum load conditions. The electrical system includes overload, short circuit and overheating protections that guarantee equipment and operator safety during continuous production.
Quality and Characteristics of Produced Pellets
Pellets produced by the MKFD360C meet quality standards required by biomass energy markets. High compaction pressure generates pellets with densities exceeding one kilogram per liter, maximizing calorific value per unit volume. The smooth and shiny pellet surface indicates correct lignin activation during the compression process. Pellets present low ash emission during combustion and moisture content below ten percent, essential characteristics for efficient use in certified pellet stoves and boilers.
Material Preparation and Feed Requirements
To obtain optimal quality pellets, material fed to the MKFD360C must meet certain particle size and moisture requirements. Ideal particle size ranges between two and five millimeters, so coarse materials such as shavings or chips must first pass through a hammer mill. Optimal moisture content ranges between ten and fifteen percent, requiring a prior drying process for wetter materials. Uniformity in particle size and moisture content of feed material is fundamental to achieving pellets consistent in density, durability and calorific value.
Applications in the Biomass Industry
The MKFD360C finds application across various segments of the biomass energy industry. Sawmills and carpentry shops can valorize their wood waste by transforming it into marketable pellets. Forestry companies can process pruning and thinning residues to produce high value solid fuel. Agricultural producers can convert stubble, husks and other crop residues into pellets for self consumption or sale. Renewable energy generation plants use pellets as alternative fuel to coal in boilers adapted for biomass combustion.
Die and Compression Rollers
The three hundred sixty millimeter flat die of the MKFD360C is manufactured from high wear resistance alloy steel with surface hardening heat treatment. Die holes are available in different diameters to produce six, eight or ten millimeter pellets according to market requirements. Compression rollers manufactured from special steel with hardened surface evenly distribute pressure over material, maximizing pelletizing efficiency and minimizing component wear. Both the die and rollers are replacement parts available to guarantee operational continuity of the equipment.
Industrial Maintenance and Service Life
The MKFD360C maintenance program is designed to maximize equipment availability in continuous industrial production environments. Periodic lubrication of roller bearings and the transmission system is the most frequent maintenance activity. Inspection of die and roller wear allows scheduling their replacement before pellet quality is compromised. Cleaning the feed system and pelletizing chamber after each production shift prevents blockages and material accumulations that could affect equipment performance in subsequent work sessions.
Technical Specifications
Applications:
This product is ideal for a wide range of industrial applications, including:
• Material processing
• Industrial production
• Manufacturing operations
• Automation systems
• Construction projects
Warranty and Support
All our products include complete warranty and specialized technical support. Our team is available to help you with any consultation or maintenance need.
General Information
| Product Name | : | 360 mm Electric Wood Pellet Machine – MKFD360C (Industrial Biomass) |
| Price | : | $9,393.00 |
| Subcategory | : | Wood pellet mill |
| Category | : | Pellet Mills |
Technical Specifications
| Power | : | 22 kW |
| Capacity | : | 680-820 kg/hr |
| Dimensions | : | 1340*580*1060 mm |
| Weight | : | 510 kg |
| Humidity | : | 17% |
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